Lab UHT/HTST Dhirta Tijaabada | Khadadka Horumarinta Cabitaanka ee Tijaabooyinka R&D
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Waa maxay UHT Pilot Plant?
Plant Pilot ee EasyReal UHT/HTST waa a is haysta, mobile, iyo fududahay in la rakibo madal tijaabo ah oo loogu talagalay Cilmi-baadhis hufan iyo Horumarinta Tijaabada (R&D) ee alaabooyinka dareeraha ah ee kala duwan. Naqshaddeeda modular waxay isku daraysaa qaybo shaqeynaya isku dhafka alaabta ceeriin, halsano alaabada, isku-dhafka khadka, daaweynta kulaylka, iyo buuxinta aseptic, taasoo awood u siineysa isku-dhafka dabacsan iyadoo loo eegayo baahiyo gaar ah. Nidaamku wuxuu ku gaaraa la qabsi sare iyada oo loo marayo kala furfurid degdeg ah iyo dib u habeyn.
Ku qalabaysan dareemayaasha isku dhafan iyo guddiga kontoroolka shaashadda taabashada, isticmaalayaashu waxay arki karaan, duubi karaan, oo dhoofin karaan dhammaan xogta tijaabada wakhtiga dhabta ah. Nidaamku waa sahlan tahay in la nadiifiyo, wuxuu taageeraa dareerayaasha wax lagu farsameeyo ee leh muuqaalo kala duwan, wuxuuna u oggolaanayaa jeermiska jeermiska iyo heerkulka la beddeli karo. Iyada oo la siinayo jawi wax soo saar yar oo miisaan leh, waxay caawisaa isticmaalayaasha si degdeg ah u ansixi qaab-dhismeedka, wanaaji hababka, iyo dhimista kharashka R&D.
Xeeladaha Habaynta Kulaylka ee Alaabta Cuntada dareeraha ah
🧃 1. Alaabada Casiirka Khudaarta (Asiidh-sare)
Tusaalooyinka caadiga ah: Casiirka tufaaxa, casiir liin, casiirka cananaaska
pH: Nadiifinta: HTST ama UHT (85-95°C ama 121°C, wakhti gaaban)
🔄 Habka Socodka:
Diyaarinta Casiirka → Deaeration → Kululaynta → jeermiska HTST/UHT → Qaboojin → Buuxinta
✅ Casiirka ayaa ah kuwa kuleyl ah waxayna u baahan yihiin heerkul jeermis-dilid hoose.Deaeration waa muhiim si loo ilaaliyo dhadhanka iyo ka hortagga oksaydhka.
🥛 2. Alaabta caanaha (pH dhexdhexaad ah)
Tusaalooyinka caadiga ah: Caanaha la dubay, caanaha dhadhanka leh, kareem
pH: 6.5-6.8
Nadiifinta: UHT (135-145°C, 3–15 sek) ama HTST (72°C, 15 sek)
🔄 Habka Socodka:Isku-dhafka → Homogenization → Kuleyl ka hor → Nadiifinta UHT/HTST → Qabashada → Qaboojinta → Buuxinta Aseptic
✅ Waxay u baahan tahay xakamaynta heerkulka saxda ah iyo qaboojin degdeg ah. Homogenization waxay hubisaa xasilloonida caanaha iyo dareenka afka.
🌱 3. Cabbitaannada ku salaysan dhirta
Tusaalooyinka caadiga ah: Caanaha soy, caanaha boorashka, caanaha yicibta, cabitaannada qumbaha
pH: Sida caadiga ah> 6.0
Nadiifinta: UHT + Homogenization + Dhageysi xoog leh
🔄 Habka Socodka:Shiidida slurry → Shaandhaynta → Deaeration → Homogenization → UHT → Qaboojin → Buuxinta
✅ Alaabooyinkaan waxay u muuqdaan inay kala soocaan. Isku-duubnida laba-marxale ah iyo deaeration vacuum waxay hagaajiyaan xasilloonida emulsion iyo texture.
🍵 4. Cabitaanada Nafaqada leh ee shaqeeya
Tusaalooyinka caadiga ah:Casiirka tufaaxa, casiir liin, casiirka cananaaska
pH: Nadiifinta: HTST ama UHT (85-95°C ama 121°C, wakhti gaaban)
🔄 Habka Socodka:Diyaarinta Casiirka → Deaeration → Kululaynta → jeermiska HTST/UHT → Qaboojin → Buuxinta
✅ Casiirka ayaa ah kuwa kuleyl ah waxayna u baahan yihiin heerkul jeermis-dilid hoose. Deaeration waa muhiim si loo ilaaliyo dhadhanka iyo ka hortagga oksaydhka.
🧊 5. Macmacaan la qaboojiyey & Saldhigyada Halsano
Tusaalooyinka caadiga ah: Isku darka kareemka jalaatada, saldhigyada probiotics, dhaqamada bilowga ah
pH: Kala duwan
Nadiifinta: Pasteurization (65-75°C, 15-30 daqiiqo)
🔄 Habka Socodka:Isku darka ka hor → Daawada → Haysashada → Qaboojin → Kaydinta ama Talaalka
✅ Looguma talagalin madhalaysnimada ganacsiga laakiin loogu talagalay xakamaynta microbial ka hor inta aan la qaboojin ama halsano.
📘 Shaxda Kooban
| Nooca Alaabta | Qiyaasta pH | Kala duwanaanta heerkulka | Tilmaamaha Muhiimka ah |
|---|---|---|---|
| Casiirka miraha | 85-95°C / 121°C | Ilaalinta dhadhanka, deaeration | |
| Caanaha | > 6.5 | 135-145°C | Homogenization, qaboojin degdeg ah |
| Cabbitaannada ku salaysan dhirta | > 6.0 | 130-140°C | Deaeration, homogenization double |
| Cabbitaannada shaqaynaya | 3.5-6.5 | Kala duwan | Daaweynta kulaylka la beddeli karo |
| Alaabta la qaboojiyey/Starter-ka | La beddeli karo | 65-75°C | pasteurization khafiif ah ee geedi socodka hore |
Rakibaadda iyo Isku xidhka
Rakibaadda Fudud:La jaanqaadi kara korontada caadiga ah iyo biyaha; Tilmaamaha rakibaadda faahfaahsan iyo taageerada goobta ayaa la bixiyay.
Naqshad Habboon:Isku xirka isku xirka la jaanqaadaya wuxuu u oggolaanayaa habeyn degdeg ah iyo dayactir sahlan.
Shaybaadhka UHT/HTST Tilmaamaha Muhiimka ah ee Dhirta Tijaabada
● Naqshadaynta Hababka: Isku-dubarid qaybo loogu talagalay isku-darka muunadda, Diyaarinta Tusaalaha, Halsano sheyga, isku-dhafka khadka, daaweynta kulaylka, uumiga, iyo buuxinta, u oggolaanaya qaabeynta dabacsan ee ku saleysan shuruudaha.
● Xakamaynta saxda ah: Heerkulka saxda ah ee saxda ah iyo xakamaynta heerka socodka ayaa hubiya joogteynta badeecada iyo tayada.
● Hababka Hawlgallada Badan: Waxay taageertaa hawlgallada joogtada ah iyo dufcadaha, oo daboolaya baahiyaha wax soo saarka ee kala duwan.
● Kormeerka Xogta-Waqtiga dhabta ah: Wuxuu ururiyaa oo la socdaa habsocodka xogta wakhtiga dhabta ah, isagoo awood u siinaya hagaajin degdeg ah iyo hagaajin.
● Fududeynta Isticmaalka: Koontaroolada iyo dejinta la fududeeyay iyada oo loo marayo interface-screen taabashada.
● Wax-soo-saarka Miisaanka Yar-yar ee Qiimaha-yar: Ku habboon R&D iyo wax-soo-saarka tijaabada, hoos u dhigidda kharashyada wax-soo-saarka.
● Kalsoonida Sare: Si adag loo tijaabiyay si loo hubiyo hawlgal xasiloon.
Balaadhinta Dabacsan: Waxaa loo cusboonaysiin karaa nidaam si toos ah otomaatig ah ula socda Qodobbada Xakamaynta Halis ah (CCP).
EasyReal Lab UHT Pilot Plant Faa'iidooyinka Gaarka ah
● Maareynta viscosity-sare: Waxay ku socodsiisaa dareeraha leh fiisooyinka ilaa 6,000 cps.
● Mugga Haysashada Hoose: Wuxuu ku shaqeeyaa cabbirka ugu yar ee 3 litir, isagoo badbaadinaya alaabta ceeriin.
● Bilaw degdeg ah: Wuxuu ku guulaystaa hawlgal joogto ah ilbiriqsiyo gudahood marka qabowgu bilaabo.
● Xakamaynta kuleyliyaha madaxa banaan: Koontaroolo gaar ah oo loogu talagalay qayb kasta oo kuleyliyaha ah, oo taageeraya heerar kala duwan oo heerkul ah.
● Nadiifinta iyo Nadiifinta Isku dhafan: Nidaamyada CIP iyo SIP-ku-dhisan waxay xaqiijiyaan u hoggaansanaanta heerarka nadaafadda.
● Qaboojinta Laba- Marxalad: Xakamaynta heerkulka waxtarka leh waxay hubisaa xasilloonida alaabta.
● Gelida Xogta USB: Waxay fududaysaa duubista fudud iyo maaraynta xogta tijaabada
Rakibaadda iyo Isku xidhka
Rakibaadda Fudud:La jaanqaadi kara korontada caadiga ah iyo biyaha; Tilmaamaha rakibaadda faahfaahsan iyo taageerada goobta ayaa la bixiyay.
Tilmaamaha dhoofinta
Qaababka Gaadiidka: Ku habboon gaadiidka caadiga ah ee badda, hawada, iyo dhulka, hubinta bixinta badbaadada.
Baakadaha: Qayb kasta si madax-banaan baa loo soo buuxiyey si looga hortago burbur inta lagu jiro safarka.
Miisaanka iyo Mugga: Miisaanka nidaamku wuxuu u dhexeeyaa 10 kg ilaa 500 kg iyadoo ku xiran qaabeynta; Naqshadaynta modular waxay hubisaa gaadiid hufan.
Shuruudaha Rakibaadda
Awood-siinta: hal-waji & danab 3-waji ah, oo ku salaysan habaynta nidaamka.
Bixinta Biyaha: Isku xidhka caadiga ah ee gelitaanka biyaha.
Shuruudaha booska: booska rakibaadda ee 20-50 mitir oo laba jibbaaran, taas oo ku xidhan qaabaynta cutubka.
Deegaanka shaqada: heerkulka qolka; iska ilaali heerkulka xad dhaafka ah iyo xaaladaha qoyaanka.